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COMPLETE INJECTION PROCESS MODULE -
-POLYMERS AND APPLICATIONS
-RECYCLING
-PURGE COMPOUND.
-INJECTION MACHINE-MAIN PARTS
-MAIN
PEREPHERALS.
-INJECTION MOLDS
-INJECTION PARAMETERS
-PROCESS ADJUSTMENT
-CAUSES AND SOLUTIONS
-SETUP - QUICK CHANGE - SMED
-RECYCLING
-PURGE COMPOUND.
-INJECTION MACHINE-MAIN PARTS
-MAIN
PEREPHERALS.
-INJECTION MOLDS
-INJECTION PARAMETERS
-PROCESS ADJUSTMENT
-CAUSES AND SOLUTIONS
-SETUP - QUICK CHANGE - SMED
RAW MATERIAL MODULE
-History of plastic.
-Origin of plastic.
-classification of polymers.
-A little about polymers.
-Curiosities.
-Classification pyramid
-Nomenclature
-Preparation of raw material
-ASACLEAN purging compound.
-Recycling.
-Origin of plastic.
-classification of polymers.
-A little about polymers.
-Curiosities.
-Classification pyramid
-Nomenclature
-Preparation of raw material
-ASACLEAN purging compound.
-Recycling.
INJECTION MACHINE MODULE AND MAIN PERIPHERALS.
-Types of injectors per
guidance/drive
-Main parts.
-Injection unit.
-Thread and L/D ratio.
-Lock ring.
-Cylinder heating resistors.
-Closing/opening unit.
-Extraction unit and its types..
-Heat exchanger and its function.
guidance/drive
-Main parts.
-Injection unit.
-Thread and L/D ratio.
-Lock ring.
-Cylinder heating resistors.
-Closing/opening unit.
-Extraction unit and its types..
-Heat exchanger and its function.
INJECTION MOLD MODULE.
-Injection design and simulation.
-Molds and Concept
-Parts of a mold/mold holder.
-Male or cavity.
-Extraction system and its types.
-Drawers/pins, guides and columns.
-Injection bushing.
-Injection and distribution channels.
-Hot runner system.
-Types of nozzles and drives.
-Contraction factor.
-Cooling system.
-Gas exit.
-Molds and Concept
-Parts of a mold/mold holder.
-Male or cavity.
-Extraction system and its types.
-Drawers/pins, guides and columns.
-Injection bushing.
-Injection and distribution channels.
-Hot runner system.
-Types of nozzles and drives.
-Contraction factor.
-Cooling system.
-Gas exit.
MODULE PARAMETERS AND PROCESS ADJUSTMENT.
-Importance of process adjustment.
-Dosage and plasticization.
-Decompression.
-Injection pressure.
-Repression.
-Pressure and holding time.
-Injection mattress.
-Counterpressure.
-Cooling
-Adjustment and types of nozzle abutment.
-Closing/opening adjustment and other parameters.
-Dosage and plasticization.
-Decompression.
-Injection pressure.
-Repression.
-Pressure and holding time.
-Injection mattress.
-Counterpressure.
-Cooling
-Adjustment and types of nozzle abutment.
-Closing/opening adjustment and other parameters.
SETUP MODULE - TRF - SMED
-Concept
-Standardization.
-Setup flow.
-Internal/external setup concept.
-Setup checklist.
Internal setup.
-Process start.
-Post setup.
-Standardization.
-Setup flow.
-Internal/external setup concept.
-Setup checklist.
Internal setup.
-Process start.
-Post setup.
FORKLIFT OPERATOR
•Workplace safety
•Fire fighting prevention
•Legislation and regulatory standard NR 11
•Forklift classification
•Type of supply
•Mechanical characteristics
•Forklift balance point
•Forward stability/lateral stability
•Forklift components
•Pre-operational inspection (Check-list)
•Basic principles of forklift operation
•Basic forklift safety procedures
•Load symbols
•Operational practice.
•Fire fighting prevention
•Legislation and regulatory standard NR 11
•Forklift classification
•Type of supply
•Mechanical characteristics
•Forklift balance point
•Forward stability/lateral stability
•Forklift components
•Pre-operational inspection (Check-list)
•Basic principles of forklift operation
•Basic forklift safety procedures
•Load symbols
•Operational practice.
CRANE AND ELECTRIC HOIST OPERATOR
•Workplace safety
•Fire fighting prevention
•Legislation and regulatory standard NR 11
•Forklift classification
•Type of supply
•Mechanical characteristics
•Forklift balance point
•Forward stability/lateral stability
•Forklift components
•Pre-operational inspection (Check-list)
•Basic principles of forklift operation
•Basic forklift safety procedures
•Load symbols
•Operational practice.
•Fire fighting prevention
•Legislation and regulatory standard NR 11
•Forklift classification
•Type of supply
•Mechanical characteristics
•Forklift balance point
•Forward stability/lateral stability
•Forklift components
•Pre-operational inspection (Check-list)
•Basic principles of forklift operation
•Basic forklift safety procedures
•Load symbols
•Operational practice.
PROGRAMA 5S
*-MUDANÇA DE CULTURA
CULTURA LEAN
*-5 SENSOS - 5S/5T
*-O QUE LEVAMOS DAQUI?
CULTURA LEAN
*-5 SENSOS - 5S/5T
*-O QUE LEVAMOS DAQUI?
PDCA - METODOLOGIAS
E FERRAMENTAS
É uma ferramenta de gestão que tem como objetivo promover a melhoria contínua dos processos por meio de um circuito de quatro ações: planejar (plan), fazer (do), checar (check) e agir (act).
LEAN MANUFACTURING PARA O SETOR DE INJEÇÃO DE TERMOPLÁSTICOS E ÉTICA PROFISSIONAL
-Sistema Toyota de Produção
-Princípios do Lean;
-Mapeamento de Fluxo de Valor;
Lean e o Planejamento Estratégico;
-Casos de Lean manufacturing para setor de injeção de termoplásticos;
-Ética profissional;
-Princípios do Lean;
-Mapeamento de Fluxo de Valor;
Lean e o Planejamento Estratégico;
-Casos de Lean manufacturing para setor de injeção de termoplásticos;
-Ética profissional;
PRINCIPAIS FERRAMENTAS DA QUALIDADE
-MÉTODO E FERRAMENTA
COLETA DE DADOS
-FOLHA DE VERIFICAÇÃO
-FLUXOGRAMA
-DIAGRAMA DE CAUSA E EFEITO
-HISTOGRAMA
-GRÁFICO DE PARETO
-GRÁFICO DE DISPERSÃO
-GRÁFICO DE CONTROLE
-FERRAMENTAS DE SOLUÇÃO DE PROBLEMAS
COLETA DE DADOS
-FOLHA DE VERIFICAÇÃO
-FLUXOGRAMA
-DIAGRAMA DE CAUSA E EFEITO
-HISTOGRAMA
-GRÁFICO DE PARETO
-GRÁFICO DE DISPERSÃO
-GRÁFICO DE CONTROLE
-FERRAMENTAS DE SOLUÇÃO DE PROBLEMAS
Liderança eficaz
As habilidades de liderança podem ser aprendidas através de ensinamentos, experiências, desenvolvimento da intuição, da persistência e da capacidade de aprender com acertos e erros.
JDUnit Independent Consultants.
Consultancy specialized in training focused on thermoplastic injection processes, monitoring of tryouts with reporting, preparation of layouts, process adjustments, monitoring and development of new projects or tools for thermoplastic injection.
Responsible Technical Consultant:
Jackson Douglas da Silva - CRQ 13404792 S.C.
CNPJ: 47.179.384/0001-15 Contact/: +55 47996553717
Responsible Technical Consultant:
Jackson Douglas da Silva - CRQ 13404792 S.C.
CNPJ: 47.179.384/0001-15 Contact/: +55 47996553717
Treinamentos operacionais On-line.
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